Prodrive reveals radical £25,000 electric van for 2028

Single seat is mounted centrally to boost visibility and reduce adaptation costs

Maker of affordable and lightweight cargo hauler believes “this could be the next tuk-tuk”

Prodrive has partnered with UK-based design agency Astheimer to create the Evolv, a tiny electric van concept that will form the basis of a £25,000 production version in 2028.

Designed for ‘last-mile’ delivery services in cities, the Evolv is a 3240mm-long, 1450mm-wide cargo-mover that’s claimed to have significantly more load space than similarly sized L7e-category (sub800kg) quadricycles while weighing half as much as a comparatively capacious conventional van.

The Evolv weighs just 850kg with batteries fitted, but its makers say it can accommodate a 1.6m pallet with a 300kg payload in its main load area, with a smaller secondary storage bay providing space for another 1.2m pallet and 200kg load.

Engineered by Prodrive and designed by Astheimer (responsible for 2022’s striking Aura sports car concept and the Volta Zero electric truck), the Evolv has been conceived to cater to a growing demand from logistics firms and retailers for “versatile, zero-emission vehicles”.

The two companies have formed a new company, called Elm Mobility, which will develop the concept over the coming years with a view to selling it from 2028. Funding so far comes from the Niche Vehicle Network, the Advanced Propulsion Centre (APC) and an unnamed private investor.

To give it a competitive edge, Prodrive has engineered the Evolv so that it conforms to the same passive safety standards as conventional vans from the N1 category.

“We think there’s a moral obligation to keep people safe,” said Iain Roche, CEO of Prodrive Advanced Technology and co-CEO of Elm Mobility.

Astheimer, meanwhile, has ensured that “everything about the design is fit for purpose”, with an emphasis on reducing weight and making the Evolv as simple as possible. A defining characteristic is that the single-seat cabin has been ‘minimised’ so the load space accounts for a class-leading 60% of the vehicle’s volume.

The Evolv also has a wraparound windscreen for maximum visibility of cyclists and pedestrians, fared-in headlights to reduce the risk of accident damage and “highly robust” modular body panels that can be replaced quickly and cheaply.

Notably, the Evolv is claimed to have a turning circle of just 7.8 metres – only 20cm more than the 7.6-metre turning circle of a London taxi.

With a 20kWh battery, it is claimed to be capable of 100 miles between charges and have a targeted 20-80% charge time of two hours.

Other batteries are under consideration for future production variants, but the Evolv’s urban billing means it’s unlikely to ever target a range much in excess of that.

A crucial element of the Evolv’s platform is its modularity: the entire architecture behind the cabin – including the wheelbase – is adaptable, meaning various different body types can be fitted for use in different sectors. For example, pizza delivery services only need a small heated cargo box but logistics firms need to move 1.6-metre Euro pallets and supermarkets need a midsized refrigerator unit. 

There are no immediate plans for a dedicated passenger derivative, but talks are under way with a potential US-based investor looking for a fleet of compact shuttles to move people around large properties, and Elm bosses suggest there’s also a potential market for a Twizy-like two-seater with a tandem layout for use at resorts and hotels.

Roche said Elm will “learn from other manufacturers by not spreading ourselves too thin”. Asked how he can be confident in Elm’s viability in light of the failures of commercial EV start-ups Arrival and Volta, Roche cited the “lower barrier to entry” (and thus higher volume potential) of an L7-class van and said the company has already been building “a really deep relationship” with customers. “We know there’s a very big unmet need there,” he added.

He said there are some 29 million vans in the EU with an average age of 11.9 years. “There is an old fleet that needs to be replaced with something fit for purpose,” he added. “And frankly, at the moment there isn’t a thing that solves that need.

“We’re confident to back ourselves, but we’re certainly not sat here thinking it’s going to be an easy journey. We’ve thought long and hard about manufacturing strategy and all those things to make sure we learn from what others have done differently.”

Elm is in talks with various potential production partners – some in the UK, some outside – in line with its desire to pursue an asset-light business model, thus reducing investment in tooling and factories and thereby minimising risk and enhancing profitability.

The vision is to be build around 10,000 units a year by 2030, but Roche said that could “easily double” a few years beyond that, serving just the UK and Europe with the current derivative or a few variants.

“The market itself is emerging and developing,” he said, “but this could be the next tuk-tuk, applied to all sorts of things all over the world. Frankly, the market could be massive.”